Company History


The Beginning of a Company

 
On a Saturday morning in February of 1999 Mr. Kreutz met with the school board and presented his outline. He would bring the most comprehensive real world experience to his students and do this by creating a fully functional business from an idea. The plan he presented explained that the business would focus on industrial cleaners.

The Outline of BHS Chemicals

 
The class would first get samples from our maintenance group, analyze them using wet chemistry and analytical test methods. They would then locate raw material vendors and order samples along with technical data sheets, certificates of analysis, and material safety data sheets. The next step would be educating the class about the raw material, including answering the questions: What are the materials used for? What percentages are used in a formulation and why? They would then move into the formulation process and develop a line of products that are competitive to the industry's current standards. The newly formed products would have to be tested using ASTM or modified ASTM tests. These products will be tested against the current competitors' samples to assure quality, dependability and performance. The student would then be versed on material safety data sheet requirements as controlled by the Federal Government. Mr. Kreutz would enhance their knowledge by adding instruction on the importance of product packaging, product labeling, technical data sheets, certificates of analysis, web page design, product catalogue development, and certified quality engineering guidelines. With all of these requirements in place, the next step is teaching the importance of being knowledgeable, courteous sales persons. The sales personnel will have complete knowledge of their product line. They will be able to tell a customer which product will work for an application. They will also be able to suggest what concentration will give the customer the greatest performance at the best price. Sales personnel will ask the customers meaningful questions that generate a complete understanding of the working process. This information will be translated back to the classroom in the form of a complete written report. All reports will be discussed and a direction will be established for the completion of any projects that may be generated from this report. The customer will then be notified of the outcomes through a follow-up sales call. Finally the students will be introduced to cost analysis. This will involve the understanding of salaries, insurances, consumable materials, capital purchases, building costs, manufacturing costs, production costs, sales and marketing costs, and how all of these factors impact the final product price. In addition to the actual creation of a complete functioning company, the students will tour many area businesses and attend seminars on business practices from local professionals. Some of these highlights will include: Abbott Laboratories, S.C. Johnson Wax, Rustoleum Cooperation, Jelly Belly Distribution Center, and Bank One Small Business Loan Seminar.

Summer of 2001

 
In June of 2001 Tom Grego, Kelly Urness, and Mr. Kreutz began to discus the scope of the course. Tom would be the group leader overseeing the analytical testing and Kelly would concentrate on using ASTM test methods for raw material and finished product quality control testing. The company would be called BHS Chemicals! For the next 3 months this group would meet 2 to 3 times a week and slowly learn their jobs. Mr. Kreutz was impressed with his choice of managers; they showed up everyday and embraced the vision of building a company from absolutely nothing. What was really impressive is that neither individual received any compensation to their grades or pocketbooks. Their rewards were simply knowledge, wisdom, and the excitement of a new form of education. The end result would foster two group leaders that had the skill and knowledge to train new employees-or the students. The commitment that Kelly and Tom gave to Mr. Kreutz showed their willingness to learn new complex ideas, and in return, they were both treated as colleagues.

Generating Revenue

 
One of the major goals of the 2002 summer was to generate revenue that would support the purchases of equipment and raw materials. Working in conjunction with the Burlington Area School District, Mr. Kreutz was able to get a commitment for a trial on a new all-purpose cleaner the group called “SHINE.” Shine was developed by analyzing competitors' samples. The group received a competitors' sample from the Burlington High School maintenance engineers and began to tear down the product into its basic components. With the use of an Abbott Laboratory- donated, High Performance Liquid Chromatograph (HPLC) the group would be able to find the different building blocks that made up the cleaner. The next step was finding a supplier that shared the excitement and vision. That supplier was Barton Solvents located in West Bend. The name of the sales representative was Dillon Thomas. Mr. Thomas was as excited about the program as the class was. He made it his obligation to assist us with samples, pricing, and technical information. While other suppliers avoided the company because of its size and avoided their requests, Dillon would deliver the next day if the company asked him to do so.

Developing Shine

 
Using the analytical and wet testing information from the laboratory and an understanding of the common raw materials currently used in cleaner formulations, the class began to make samples of all-purpose cleaners. Many samples were generated and tested. Some samples did not pass the company's strict guidelines for stability, appearance, and cleaning ability. When they finally agreed on the formulation that would become their first cleaner, it was time to develop material safety data sheets, technical data sheets, and choose a name for the cleaner. Mr. Kreutz suggested, “Shine” as the name for their first product because that was how the surfaces looked after they tested the cleaner on them. Kelly and Tom agreed and they set out to test Shine against the competition.

Competitor Testing

 
Shine, at various dilutions, has proven to clean just about anything. It had no problem out-performing the product Burlington School District was currently purchasing. Many members of the maintenance crew went out of their way to let Mr. Kreutz know that the Shine product made their job easier. This type of customer field information is better than any lab test results we could have generated. However, this product's performance praise came as no surprise to Mr. Kreutz, Tom or Kelly. They knew before the test samples went out that Shine cleaner would be successful!

Pilot Batch

 
With all of the raw materials located and tested, and the successful completion of the company's cleaning trials, it was time to create a small pilot batch of Shine. Using a 95-gallon kettle and a Lightning mixer purchased from Abbott Laboratories, Mr. Kreutz and Tom set out to scale up the production of the Shine cleaner. This would be their first batch over one gallon. It was a very exciting day but there was also some nervousness. What if they produced a batch that was not stable or maybe out of quality control specification? What would they do with all of that waste? These are the times that planning, experience, and repetition pay off. The batch was a complete success and testing fell well within the quality control guidelines setup by their laboratory sample testing.

Packaging and Labels

 
It is very important to use quality-approved packaging and labels when selling any products. There are times when you need to get technical advising from people who know their business. This is exactly what Mr. Kreutz did when it came to the packaging and labeling aspect of the company. Using W.B. Bottle located in Milwaukee, Wisconsin, Mr. Kreutz was able to receive the consumer-approved bottles that are required for the class's type of applications. When it comes to labels, cheaper is not always better.